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Functionality and formula making systems possibilities:

• Planning of formula making and production orders 
• Formula making process based on formula making scales 
• Preparation of a formula on set of platforms supervised from one indicator 
• Fine dosing of formula components 
• Cooperation with supervising warehouse management system 
• Systems constructed on basis of PUE C41, PUE 5 i PUE 7 (available soon) and executive components 
• Bulk and fine formula making (dosing) processes 
• Keeping records from weighing conducted on formula making scales operating in a system 
• Automation of formula making process 
• Integration of scales with existing technological lines 
• Possibility of scaling of masses from formula components (formula mass multiplier), 
• Possibility of setting tare mode for each ingredient during a formula making process. 
• Possibility of setting mass acceptance condition for a weighed ingredient (manual or automatic), 
• Possibility of declaring quantity of cycles for a process of making a selected formula, 
• Possibility of aborting and/or stopping formula making process and dosing process at any moment, 
• Possibility of cooperation with external TARE, ZERO, PRINT, START, STOP, HOLD, CHUTE EMPLYING and random configuration of output numbers assigned to a specified key, 
• Possibility of random configuration of outputs for functions:: MIN, OK., MAX, STABLE, CHUTE P1, CHUTE P2, WORK, 
• Possibility of printing a report from formula making process. Scale software has a standard printout shape set as default, including: date and time of a report, operator name, formula name, formula code, formula mass, formula status, assortment name, assortment code, assortment mass, assortment settings and assortment thresholds. 
• Accessibility of data bases of: operators, assortments, formulas, weighing records, universal variables, tares, 
• Possibility of defining and realization of formulas with manufactured units. 
• Possibility of formula realization with “remaining”. 

Design and functions:

RADWAG formula making systems are designed with application of RADWAG scales (formula making scales) and dedicated blocks adjusting weighing systems to cooperation with existing (or under construction) automatics in a plant. Formula making system allows for preparation of mixtures from formula ingredients (dosing output). Each ingredient has its mass assigned to it, which masses are measured during dosing process controlled by the system.

It is also common to implement a formula making system into an existing technological line. RADWAG company offers its assistance in implementation of a formula making system into existing technological lines. It is possible to design complex formula making systems, based on E2R Network Management of Weighing System, random scales equipped with indicator seriesPUE 5 and RADWAG weighing platforms.

A system can include a dedicated control panels , selected according to customer needs (system functionality), and chosen from control panels offered by RADWAG. Control panels can be manufactured by RADWAG (additional controlling box) or adapted from already existing controlling boxes at customer’s location, both depending on customer needs.

Accessible formula making modes:

• Standard Formula Making Process – batching process of ingredients, conducted in series;
• Random Formula Making Process – batching process of ingredients at random order;
• Parallel formula making process – parallel batching process of ingredients on several platforms at the same time;
• Fine Formulas Making Process; 
• Automatic Formula Making Process - it requires selecting of formula / order by the operator, inserting parameters for formula realization, and process initiation from scale indicator level. The process runs automatically and weighing result is saved in weighing data base (E2R Network Management of Weighing System);
• Manual Formula Making Process - requires full control of an operator, who switches on and off the valves in right time. System controls weighing process of a substance. As the substance is weighed, the data is saved in weighing data base;
• Service Mode - used in maintenance activities. It also allows for controlling pumps.

Design schema of a formula making system:

Application:

Main applications for formula making systems are:

• Manufacturing food industry (food industry plants)
• Manufacturing chemical industry (chemical plants);
• Manufacturing mechanical industry (mechanical elements plants);
• Any other manufacturing market branch, which requires dosing, measuring, and weighing of products or components.

Formula making are also utilized in beyond production applications, likes: warehouses, sorting plants, packing lines, or any other application where automation of a porting process with set composition is possible.

Formula making systems are often designed with E2R Network Management of Weighing System. Formula making system can also be constructed with application of vibrating feeders, offered by RADWAG. In case of formulation of loose or granulate substances, please focus on RADWAG WAD - batching scales - for multi-track batching.